5t 2500kw Electric Induction Steel Iron Scrap Iron Melting Furnace

Product Name: 5t 2500kw Electric Induction Steel Iron Scrap Iron Melting Furnace Model NO.: GWT-5T/KGPS-2500KW Fuel: Electricity, Electric Usage: Sand Casting Type: IF Furnace Range of Applications: Industrial Place Style: Vertical Certification: CE, ISO, Ce, ISO Melting Material: Steel, Iron, Steel Scraps Melting Time: 50 Minutes Power Supply: 2500kw Can Be Adjusted Input Voltage: 1000V or 660V Copper Materials Brand: Chinalco Luoyang Copper Co., Ltd SCR Thyristor Brand: Tech Semiconductors Melting Temperature: Above 1750 Degree Celsius Power Consumption: 550kwh Per Ton Transformer Capacity: 3150kVA Cooling System: Water Cooling/Closed-Circuit Industrial Coolers After Sales Service: Engineer Overseas Service Available Warranty: One Year Pouring: Hydraulic Tilting Automated Pouring Power Supply Transmission: Fiber Transmissio, Power Factor Always >=0.95 Tilting Angle: Vertically at 95 Trademark: WANLE Transport Package: Container Packaging Specification: 1150mm*1150mm*2400mm Origin: Henan, China HS Code: 8514200090 Product Description 5Ton capacity Intermediate Frequency Steel shell Steel Iron Melting Induction FurnaceOpen type steel framed furnace:It includes: open furnace body, furnace frame, furnace cover, tilting furnace oil cylinder, dust cover with furnace cover and its hydraulic overturn cylinder, inductor, yoke, high-pressure carbon-free rubber pipe, furnace mouth and bottom pouring fixed material, a complete set of stainless steel water inlet distributor, backwater collector and clamp, etc., including wall-mounted water inlet and outlet. The cylinder is designed to make hydraulic oil hydraulic medium. All hydraulic seals are suitable for hydraulic fluids.Product Items:(Supplied from Luoyang Wanle Electrical Equipment) NO.QuantityITEM11 Set2500KW(One set), 500HZ output power supply cabinet2 1 setsteel frame Induction melting Furnace body31 setHydraulic station system for tilting pouring furnace body41 setCapacitor Assembly bank(Self cooling)51 setInduction Copper Coil68 piecesWater Cooled Cables71 setTechnical documents, drawings and operation manuals81 setNecessary spare parts for power supply cabinetThe following are the main components of the steel framed furnace:a.Open steel frame structure, easy for routine maintenance, maintenance, large size H-beam, or square steel pipes constitute the basic structure of the furnace frame, the overall structure is simple, strong, the maximum inclination of 95 degrees.b. The refractory on the surface of the platform can protect the furnace and the furnace platform will not be deformed.c. Welded steel structure, equipped with appropriate support and clamping parts to fix induction furnace coil and yoke; induction furnace upper end parts can be removed, so that the replacement of coil more convenient.d. Pillars - both sides of the load section steel components, become the furnace's most solid support, providing a hydraulic tilt axis, and the axis moved out, up. Ensure minimum tapping trajectory and reduce energy loss of tapping.e. Induction copper coil It is assembled from a solid, durable and highly conductive T2 copper tube. The copper tube is a Chinalco Luoyang Copper Co., Ltd brand product. The water-cooled coil and the effective coil are integrally formed by a copper tube without segmentation. The two adjacent copper tubes of the induction coil are strictly insulated and adopt advanced segmentation technology. An insulating sheet is implanted between adjacent induction coils. After the insulating varnish is sprayed, it becomes a complete structure, and is pressed by the upper and lower steel structures in the furnace body, and the overall structure is firm and has no deformation problem. The coil turns are appropriate to achieve maximum electrical efficiency. The coil is supplied with cooling water from a plurality of water paths and evenly distributed. The outside of the coil is tightly wound with an insulating material. The inter-turn arc-shaped insulating spacers ensure uniform coil spacing and facilitate moisture removal.f. YokeIt adopts South Korea's Pohang, or WISCO, Baosteel's silicon steel sheet. Uniformly applied to the brace bolts and provide maximum pressure to the coil to ensure a long working life of the lining. The yoke is made of high-quality cold-rolled silicon steel sheet. The tolerance of the shearing edge of the silicon steel sheet after processing is <±0.1mm. The bending degree after assembly meets the requirements of TB/T4280-93 to ensure the coil and the yoke arc shape. Contact, precision fit. At the same time, multiple sets of yoke fastening devices are firm and reliable, easy to assemble, disassemble, adjust and repair, and evenly distributed along the circumference; the liner between the yoke and the coil is made of multi-layer high-quality insulation material, including multi-layer mica board, multi-layer Ceramic fiberboard. The yoke don't need cooled by water.g. Formed insulation panels and shorting rings are placed on the top and bottom of the furnace.h. The composite leak-proof probe is safe and reliable. When silicon water invades or is about to penetrate the refractory material and the coil, it automatically cuts off the power and alarms. The composite leak proof probe is an important part of the overall leak protection system. At the same time, it also ensures that the molten iron is grounded to ensure the safety of the operator.The bottom structure satisfies the requirement of removing the furnace lining by using the lining pushing mechanism. Easy to install and easy to operate. Power supply unitsingle output intermediate frequency power supply, all devices are installed in closed cabinet. The incoming line power supply is 380V,660V or 1000V.The frequency conversion power supply adopts the international advanced technical level control technology, all its components and components are all internationally renowned brands.In copper output, in close proximity to the position of the coil arrangement of the earthing switch. When to carry out maintenance on the furnace body part, the side of the stove body and the copper coil on the short circuit, to ensure the personal safety of the operator.CabinetIn the cabinet all thyristors and diodes for platform products. Including rectifier and inverter.The power cabinet is made of high strength cold rolled steel sheet, 2 mm thick. Open the door, you can easily access the rectifier and inverter parts. Domestic brands use copper and copper power cabinet, copper oxidized production specification. The layout of power supply cabinet is reasonable, easy to maintain, line running and wiring specification (with drawings). The maintenance personnel can easily access all the maintenance points.Inlet air switch protection system.a.The quick action full circuit breaker is installed on the front of the power supply and separates the 400V power supply line from the transformer and the power supply cabinet. Switch to delixis switch plant products. When a fault occurs, immediately trip to protect the power cabinet from further damage. It is operated by an electric operating mechanism and has a 400V coil that serves as an interlocking protection.b. With over-current protection, when the over-current occurs, it trips the protection action, cut off the power supply to the power supply cabinet.c. Isolation control room:A closed isolation control room is arranged on the upper part of the front door, which is equipped with the main control board, feedback board, control power and other control components, so that the signal of the main control board can be conveniently observed. The isolation control room does not require additional cooling. The main power electronic components of the power cabinet are water-cooled, and the temperature rise during the operation of the cabinet will not affect the isolation control room. At the same time, the selection of all electronic components on all electronic control circuit boards in the isolation control room is carried out according to the high temperature level. (basically all components on PCB are internationally famous brands).QC System:The technical person must test the furnace material and parts to ensure its quality.All the melting and heating equipment accordance with national standard strictly in the products produce procedure:JB4086-85 <Technical Specifications For Electronic Controlled Heating Equipment For Medium Frequency Induction Heating>GB10067.1-88 <General Part Of Basic Technical Conditions For Electric Heating Equipment>GB 10067.3-88 <Basic Equipment For Electric Heating Equipment -- Induction Heating Equipment>GB, 5959.3-88 <Safety Of Electric Heating Equipment, Third Parts, Induction And Conductive Heating Equipment, Induction Melting Special Requirements For Equipment>GB 5959.1-86 <Safety Of Electric Heating Equipment -Part 1General Conditions> Environmetal protection standard promised, Melting and heating efficiency of metal /confirm/ied, worker protection mechanism designed.When the melting metal material with no problem,if the foundry efficiency is not the standard as we said,the problem will be in charged and resolved by our factory. Packaging System:The whole equipment finished full and completely covered by container to delivery. The equipment will fixed by our factory in container to prevent damaged by crash in the delivery process.Small capacity furnace packaged by Plywood Case or as customers's request.Our factory packaged many containers by experienced workers since year of 1992, after customer the equipment finished, our factory will packing the container by ourself workers save cost for customers. Certificated system before delivery:To test the melting and heating function of equipment,or delivery after customers checked the quality.After sales service system:The engineers overseas service available, the infrastructure prepared by buyers based on drawings supplied by our factory, our engineer will teach the workers to install the equipment and make the equipment works successfully. The training exist in the whole procedure of installing and testing,introduce correct,safe operate and personal protection actions after the equipment operate without any doubt.about us:Our factory is induction furnace manufacturer since 1992.New technology is twin furnace bodies worked simultaneously melting time can be 25 minutes,need more cost.We have patent of Induction stirring melting furnace for manufacturing alloy.Our factory mainly engaged in Intermediate frequency electric furnace(heating equipment and smelting equipment).Capacity ranges from 0.15 ton to 40 ton. The company established in 1992 year, as a manufacturer in Luoyang City Of China,has more than 28years experience of producing electrical equipment. After almost 30 years development, the company upgraded to Henan Rongke Electrical Manufacturing CO., LTD. for opening a new era, our factorykeep up with latest electric induction furnace technologies all the time,20 minutes once molten with our highest efficiency and have the patent of three rectifier inverter induction stirring melting furnace for alloy casting. Except that Chinese domestic market,smelting equipment also exported overseas. Our factory have steel bars,copper pipe,cast iron and steel mold turn-key project experience in Africa,Southeast Asia and Middle East Area.The factory refers to and integrates the advantages of medium frequency induction heating equipment at home and abroad. based on the principle of reasonable structure, advanced technology, practical and reliable, and convenient maintenance, the 50-50000KW medium frequency constant power digital control intermediate frequency heating power supply is compared with ordinary lines. The energy-saving effect is obvious, and the power saving can be about 15%. Since the connection very small, the successful rate can be up to 90%, and simple commissioning maintenance.Luoyang Wanle Electrical Equipment CO.,LTD.is an economic entity registered and established by Luoyang Industry and Commerce Bureau in 1992 with the approval of Luoyang High-tech Industrial Development Zone Administrative Committee. In 1993, it was approved by Luoyang science and Technology Commission as a high-tech enterprise.Our factory is a professional development, design, manufacture of industrial electric furnace and industrial power equipment enterprises, with strong economic and technical strength, rich design and production experience, thoughtful after-sales service, focusing on the development of induction furnace. Products are widely used in metallurgy, machinery, automobile, aviation, agricultural machinery, hardware and other industries. Through continuous innovation, the company is applying foreign advanced technology to Chinese industrial heating field to improve the technical level of electric furnace in China. The company has strong technical strength, and has a group of experienced and innovative talents.Factory in year of 1992 New factoryContact us:Mobile: +86 18336778759