Medium Frequency Steel Shell Brass Copper Bronze Brass Smelting Furnace

Product Name: Medium Frequency Steel Shell Brass Copper Bronze Brass Smelting Furnace Model NO.: GWT-4T Fuel: Electricity, Electric Usage: Copper Melting, Sand Casting Type: IF Furnace Range of Applications: Industrial Place Style: Horizontal, Vertical Certification: CE, ISO, Ce, ISO Melting Material: Copper, Brass, Bronze Melting Time: 50 Minutes Power Supply: 2300kw Can Be Adjusted Input Voltage: 1250V or 660V Copper Materials Brand: Chinalco Luoyang Copper Co., Ltd SCR Thyristor Brand: Tech Semiconductors Melting Temperature: Above 1750 Degree Celsius Power Consumption: 550kwh Per Ton Transformer Capacity: 2600kVA Cooling System: Water Cooling/Closed-Circuit Industrial Coolers Trademark: WANLE Transport Package: Container Packaging Specification: 1050mm*1050mm*2100mm Origin: Henan, China HS Code: 8514200090 Product Description 4Ton capacity medium frequency steel shell brass copper bronze brass smelting furnaceOpen type steel framed furnace:It includes: open furnace body, furnace frame, furnace cover, tilting furnace oil cylinder, dust cover with furnace cover and its hydraulic overturn cylinder, inductor, yoke, high-pressure carbon-free rubber pipe, furnace mouth and bottom pouring fixed material, a complete set of stainless steel water inlet distributor, backwater collector and clamp, etc., including wall-mounted water inlet and outlet. The cylinder is designed to make hydraulic oil hydraulic medium. All hydraulic seals are suitable for hydraulic fluids.The following are the main components of the steel framed furnace:a.Open steel frame structure, easy for routine maintenance, maintenance, large size H-beam, or square steel pipes constitute the basic structure of the furnace frame, the overall structure is simple, strong, the maximum inclination of 95 degrees.b. The refractory on the surface of the platform can protect the furnace and the furnace platform will not be deformed.c. Welded steel structure, equipped with appropriate support and clamping parts to fix induction furnace coil and yoke; induction furnace upper end parts can be removed, so that the replacement of coil more convenient.d. Pillars - both sides of the load section steel components, become the furnace's most solid support, providing a hydraulic tilt axis, and the axis moved out, up. Ensure minimum tapping trajectory and reduce energy loss of tapping.e. Induction copper coil It is assembled from a solid, durable and highly conductive T2 copper tube. The copper tube is a Chinalco Luoyang Copper Co., Ltd brand product. The water-cooled coil and the effective coil are integrally formed by a copper tube without segmentation. The two adjacent copper tubes of the induction coil are strictly insulated and adopt advanced segmentation technology. An insulating sheet is implanted between adjacent induction coils. After the insulating varnish is sprayed, it becomes a complete structure, and is pressed by the upper and lower steel structures in the furnace body, and the overall structure is firm and has no deformation problem. The coil turns are appropriate to achieve maximum electrical efficiency. The coil is supplied with cooling water from a plurality of water paths and evenly distributed. The outside of the coil is tightly wound with an insulating material. The inter-turn arc-shaped insulating spacers ensure uniform coil spacing and facilitate moisture removal.f. YokeIt adopts South Korea's Pohang, or WISCO, Baosteel's silicon steel sheet. Uniformly applied to the brace bolts and provide maximum pressure to the coil to ensure a long working life of the lining. The yoke is made of high-quality cold-rolled silicon steel sheet. The tolerance of the shearing edge of the silicon steel sheet after processing is <±0.1mm. The bending degree after assembly meets the requirements of TB/T4280-93 to ensure the coil and the yoke arc shape. Contact, precision fit. At the same time, multiple sets of yoke fastening devices are firm and reliable, easy to assemble, disassemble, adjust and repair, and evenly distributed along the circumference; the liner between the yoke and the coil is made of multi-layer high-quality insulation material, including multi-layer mica board, multi-layer Ceramic fiberboard. The yoke is cooled by water.g. Formed insulation panels and shorting rings are placed on the top and bottom of the furnace.h. The composite leak-proof probe is safe and reliable. When silicon water invades or is about to penetrate the refractory material and the coil, it automatically cuts off the power and alarms. The composite leak proof probe is an important part of the overall leak protection system. At the same time, it also ensures that the molten iron is grounded to ensure the safety of the operator.The bottom structure satisfies the requirement of removing the furnace lining by using the lining pushing mechanism. Easy to install and easy to operate.Product Items:(Supplied from Luoyang Wanle Electrical Equipment) NO.QuantityITEM11 Set2300KW(One set), 500HZ output power supply cabinet2 1 setInduction melting Furnace body, hydraulic pouring system31 setCapacitor Assembly bank(Self cooling)41 setInduction Copper Coil58 piecesWater Cooled Cables61 setTechnical documents, drawings and operation manuals71 setNecessary spare parts for power supply cabinetSupplier system:The plate of furnace purchased from Baosteel Co,. Ltd. and furnace parts produced by renowned groups in China.Attachment 1:Power cabinet main components suppliers and some equipment manufacturers.NO.ITEM.SUPPLIERS AND MANUFACTURERS1Silicon controlled thyristorTECH SEMICONDUCTORS2The freewheeling diodeTECH SEMICONDUCTORS3Main FuseCooper Bussmann4Resonant capacitorXinanjiang power capacitor limited5Filter capacitorXinanjiang power capacitor limited6Resistance capacitanceXinanjiang power capacitor limited7Coil tube T2Chinalco Luoyang Copper Co., Ltd8Copper bar T2Chinalco Luoyang Copper Co., Ltd10Hydraulic pump stationYUCI Haydraulic CO,. Ltd.11Hydraulic valve stationYUCI Haydraulic CO,. Ltd.12Stainless steel pumpShanghai Kaiquan pump (Group) Co., Ltd.13Main switch for power cabinetZhejiang TENGEN14PLC &HMISIEMENS15Copper circuit closed cooling towerWanle Eectrical Equipment Plant16Rectifier transformerSanmenxia Sanjin Transformer Manufacturing Co. Ltd.17Silicon steel sheetsWuhan Iron and Steel (Group )Corp./Baosteel18Hydraulic cylinderYUCI Haydraulic CO,. Ltd.19Emergency diesel generator setYAMAHA Produce control system:There are Four departments in this manufacturer, one of them charges for assembling furnace body, other charges for KGPS power supply,the third for aluminium shell furnace and fourth for induction heating furnace. All the technical workers have technical certificates who welding and cutting steel plates for furnace body.Mr. Wang is actual president,he knows the technology of intermediate frequency melting furnace and heating furnace, established this company in 1992,and start to research and produce since that year.Every Steel frame Furnace is designed for its structural strength with the help of experience engineers and specilized workers,so our factory have competitive price induction furnace. And our factory also have less cost aluminium shell induction furnace, this type furnace with aluminium shell have same melting speed compared to steel frame furnace. Our factory have many specilized workers and engineers to make induction furnace rather than only use computer software, so the price is really competitive.QC System:The technical person must test the furnace material and parts to ensure its quality.All the melting and heating equipment accordance with national standard strictly in the products produce procedure:JB4086-85 <Technical Specifications For Electronic Controlled Heating Equipment For Medium Frequency Induction Heating>GB10067.1-88 <General Part Of Basic Technical Conditions For Electric Heating Equipment>GB 10067.3-88 <Basic Equipment For Electric Heating Equipment -- Induction Heating Equipment>GB, 5959.3-88 <Safety Of Electric Heating Equipment, Third Parts, Induction And Conductive Heating Equipment, Induction Melting Special Requirements For Equipment>GB 5959.1-86 <Safety Of Electric Heating Equipment -Part 1General Conditions> Environmetal protection standard promised, Melting and heating efficiency of metal /confirm/ied, worker protection mechanism designed.When the melting metal material with no problem,if the foundry efficiency is not the standard as we said,the problem will be in charged and resolved by our side. Storage system:The material enough supplied for producing melting and heating equipment, storaged in the place where is dry and normal atmospheric temperature.Packaging System:The whole equipment finished full and completely covered by container to delivery. The equipment will fixed by our factory in container to prevent damaged by crash in the delivery process.Small capacity furnace packaged by Plywood Case or as customers's request. Certificated system before delivery:To test the melting and heating function of equipment,or delivery after customers checked the quality.After sales service system:The engineers overseas service available, the infrastructure prepared by buyers based on drawings supplied by our factory, our engineer will teach the workers to install the equipment and make the equipment works successfully. The training exist in the whole procedure of installing and testing,introduce correct,safe operate and personal protection actions after the equipment operate without any doubt.about us:Our factory established in 1992 year, as amanufacturer in Luoyang City Of China, has more than twenty-six years experience of producing electrical equipment. The company Mainly engaged in Intermediate frequency electric furnace(heating equipment and smelting equipment).Capacity ranges from 0.15 ton to 50 ton. Luoyang Wanle keep up with latest electric induction furnace technologies all the time, 20 minutes once molten with our highest efficiency and have the patent of three rectifier stirring inverter furnace for alloy casting. Except that Chinese domestic market,smelting equipment also exported overseas. have steel bars,copper pipe,cast iron and steel mold turn-key project experience in Africa, Southeast Asia and Middle East Area.Factory in year of 1992 New factoryContact us:Mobile: +86 18336778759