Radio Shuttle for Automatic Warehouse Storage

Product Name: Radio Shuttle for Automatic Warehouse Storage Model NO.: TDR Entry Type: 2-Way Load Capacity: 2T Size: 1200mm*1000mm Material: Steel Type: Compact Storage Speed: 0.6-0.8m/S Guide Rail Thickness: 2.5, 2.75, 3.0mm Battery: Lithium Battery Height of Cart: 183mm Usage: Industrial Structure: Remote Controll Mobility: Mobile Height: 180mm Weight: 500kg-2000kg Closed: Closed Trademark: TDR Transport Package: Packed in Wooden Case with Pallets Specification: 1200*1000 STANDARD Origin: Shanghai HS Code: 84798992 Product Description 1. Product Specifications:Radio Shuttle for Automatic Warehouse Storage is a deep lane storage and retrieval system. The pallet shuttle system consists in a specific rack and a mobile shuttle. This shuttle is a self-powered device that runs on rails in the storage lanes for the loading and unloading of pallets. It is transported to its location at thefront or the back of a lane (in case of open back side) by a standard forklift. once at its home position, the shuttle performs the loading and unloading tasks without any human intervention.These tasks are instructed by the fork lift driver using a remote control. once the tasks are completed the shuttle returns to its home position and is then ready to be transported to a new location for a new task.By introducing more shuttles into a racking system, the performance will increase. The system can be used for new installations as well as for refurbishments, and is independent from the number and the depth of the lanes. The systems is widely used in food, FMCG, Cold chain logistic area, etc.2. Clear benefits and advantages:A shuttle system offers highest possible density storage and is considered the best solution amongst not fully automated systemsThe system is semi-automated and works in combination with a fork lift truck.While the shuttle transports the load within the racking, the fork lift driver is free to work elsewhere, thus he is optimizing his working time.Compact storage of another article (SKU) on every lane.Ability to handle the pallets FIFO and LIFO. And the possibility to change at every time. Both can be available in the same block. What we call 'Maximum Flexibility'2. Techincal Specifications:ItemBasic data Remark Loading capacityMax 1000kg TravellingSpeed0.8~1.5m/s without load,0.6~1.0m/s with loadAccelerate speed≤0.5m/S2Motor Brush servo motor 48VDC 600WDC servo motorLifting Lift height40mmServo driver Motor Brush servo motor 48VDC 400-600WPosition Mode/Precision Travelling Position:laser Germany P+F/SICKPallets position: laser Germany P+F/SICKLifting position:Proximity Switches Germany P+FGoods detection Background suppression Germany P+F/SICKControl Method S7-200 PLC Germany SIEMENSRemote Controller Working frequency 433MHZ,communication distance 100mmCustomized imported Tele-radioTwo way communication with LCD screen, Working temp.:-30ºC~+80ºC IP67Communication Ethernet(optional)PowerLithium iron phosphate battery Domestic Battery parameters48V,40AH,working hours≥8h,charging time 3h,Chargeable:1000timesFree maintenance Speed ControlServo control ,Low-speed constant torqueNoise ≤60dbEnvironment temp. -25~50ºCAnti-collisionPolyurethane cushion and sensors.3.Shuttle operational requirementsPalletFor a good operation and the shuttle is a moving transport device, a good quality pallet is required. The pallet surface should be closed (no mesh patterns), unless stated otherwise.Wooden pallets of good quality, allowing the span between the 2 pallet-rails, with a maximum pallet deflection of 20mmThe pallet and/or load have a fully closed strip in the middle for the detection of the sensorsNot acceptable or to be tested for approval:Damaged palletsPallets with too high deflectionPallets with an open bottom construction Containers and metal support structuresAmbient conditionsOperating temperature: from -30°C to +35°C Relative humidity: max 80% Shuttle better always remains in the cold-store environmentBefore switching on the power again the shuttle must be dry (no condensation) Not acceptable: · Dusty, sandy, humid, combustible,… environments4.Warehouse conditions/Cold StoreKeep the shuttle always INSIDE the Cold StoreBut charge the batteries always OUTSIDE the Cold Store charge only after warming up to normal temperatureSo in 3 shift applications best to use 3 battery packs : 1 working in the shuttle 1 warming up 1 charging in the battery station.Battery and shuttle must be completely dry before connectingFor existing Cold Store Rooms check for condensation or icing on rails, floorsFor NEW Cold Store Warehouses check if a intermediate area is foreseen between ambient and frozen zone, humidity around a frozen storage zone is prohibited.5. RFQ documents:Before you send us your requirement for quotation, please prepare the following information:Warehouse layout CAD drawings if available.Pallet size, entry side, width, depth, height of goods.Loading weight per pallet.Clear height of the warehouseYour forklift information, working aisles width and max. reaching height.Your intra logistic flow within the warehouse.