Iron Smelting Machine with 200kg Capacity

Product Name: Iron Smelting Machine with 200kg Capacity Model NO.: GW-200KG Type: Special Casting Certification: CE, ISO9001 Automatic Grade: Automatic Condition: New Customized: Customized Control Type: PLC Melting Material: Iron Furnace Capacity: 200kg Cooling Way: Water Cooling Delivery Time: 20 Days Warranty: 1 Year at Least Installation Guiding: Yes Contruction Drawing: Yes Associate Product: Cooling Tower, Refractory Cement, Crucible Trademark: Hengyang Transport Package: International Export Packing Standard Specification: CE, ISO, SGS Origin: China HS Code: 8514200090 Product Description Fast Delivery iron Smelting MachineIntroduction and applicationThis is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.==Main Models And Technical Parameters==Equipment Type(Furnace capacity)Power input(three-phase four-wire 50/60HZ)Power OutputMelting time (Minutes)Electricity consumption per ton of material (KW)Equipment power(kw)Incoming line voltage(V)Into the line current(A)Matching transformerDC current(A)DC voltage(V)IF voltage(V)IF frequency(Khz)SteelCopperAluminumGW--0.05T503808050100500750120-40750510650GW--0.1T100380160100200500750120-40700510640GW--0.15T160380256200320500750120-40650500630GW--0.25T200380320250400500750120-45650500610GW--0.35T250380400315500500750120-45650490600GW--0.5T3503805604007005007500.830-50630480570GW--0.75T50038080063010005007500.840-50620470560GW--1T8003801280100016005007500.740-5062046055075065610008089901480GW--1.5T1000380800125010005007500.740-60600450540750820125010109901480GW--2T140075011481800141499014800.545-6060044053075057418007079901480GW--3T20007508202500101099014800.550-70580430520GW--5T3000950114040001190126019000.350-80570420510GW--10T6000950228080002380126019000.350-90560410490GW--15T80009501520100001590126019000.350-90550400480GW--20T100009501900125001980126019000.2550-90530400470GW--30T150009502850200002980126019000.2550-90520400450Product Details:Spare part 1:ThyristorBrand: TECHSEM Group and CSR Group, the above two companies are leading thyristor manufacturing industry in ChinaFunction: Stable, have strong ability to resist strong current, durable, not easy to damageSpare part 2:Control circuit boardBrand: Hengyang Furnace, developed by our own R&D TeamFunction: Double tested before production, carefully checking, have agreat control on the quality, every customer comment its stablility.Safety Protection:• Main circuit short circuit protection• Main circuit phase loss protection• Main circuit phase fault protection• SCR over-current protection• SCR overvoltage protection• Cooling water temperature protection• Low water pressure protection• Furnace leakage protection• Intermediate frequency power failure protection• Intermediate frequency electric furnace fault protection rate and increase the life obviouslyAluminum shell furnace featuresLong working life.Furnace ismade ofaluminum and magnesium alloy materials, consisting oftwo pieces ofaluminum shells and asbestos board, insulating board and stainless copper wire rod.It is durable to use for a long time. Safety. The actual capacity of the furnace is greater than the ratedcapacity, and the furnace is designedin a goodsafety factor.So the furnace isstronger, can worksmoothlywhen the maximum load. Tilting convinenently . the furnace body is easy to turn overfor pouring metal, andyou could pouring metal throughelectriccontrol ormanualcontrol.The tilt angle is 95 degrees at vertical. Good quality reducer.RZS type reducer is a special reducer, mainly used forinduction furnace.Thereducerhas the advantages of small size, large speed ratio, self-locking transmission and low noise. Good quality induction coil.Made of high-quality TUI oxygen-free copper of medium-alloy copper. The coil joint is made of high-silver welding, with high electrical conductivity and loss. Small, ensuring the best inter-turn insulation material, high insulation and high electrothermal efficiency.detail 1-aluminum shell----aluminum and magnesium alloy materialAluminum shell is consisting oftwo pieces ofaluminum shellsandasbestos board,insulating boardandstainless copper wire rod.detail 1-induction coil ---≥99.95% purity electrolytic copper1. Made of originalTUI oxygen-free copperfrom ZHONGLVLUOTON;2.Scientific and rational design,according to electromagnetic theory.3. High-silver welding, withhigh electrical conductivity and less loss.4. The best inter-turn insulation material,high insulationandhigh electrothermal efficiency.Features:1.Saving FeaturesAs the heating temperature fast, so very little oxidation, oxidation frequency heating forging burning only 0.5%, gas furnace heating oxidation loss of 2%, 3% of coal-fired furnace, intermediate frequency heating technology and materials, each ton forgings and burning stove saves at least compared to 20-50 kg of steel materials. Its material utilization up to 95%. Since the heating uniform heating, the temperature difference between the minimum core table, so in terms of forging also greatly increases the life of forging dies, forging surface roughness is less than 50um saving technology, frequency heating oil heating proportion of 31.5% ~54.3% energy saving, gas heating energy than 5% to 40%. Good heating quality, reduce scrap 1.5%, increase productivity by 10% to 30%, extend tool life by 10% to 15%.2.Environmental FeaturesWorking environment is superior, to improve the working environment of workers and the company's image, no pollution, low energyInduction furnace and stove,, workers will no longer be compared to the hot sun baked and smoked coal stove, but can reach the targets environmental protection departments, while the external image of the company and establish afuture with the forging industry trends.Technical Support1)Equipment designFurnace will be customized to meet your production needing andenvironmental condition(maximum ambient temperate, humidity, altitude,etc) .2) Drawings deliveryTechnical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.3) Acceptance check before deliverya. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.b. Check the mechanical actions of the equipment.c. Safety interlock of equipment and alarm function test.4) Installation & debugging & worker traininga. Cooperate with guidance to check the buyer installation work;b. Internal and electrical wiring connections between equipment;c. Site commissioning;, according to the actual equipment adjust to the best state;d. Direct buyer operating personnel to the correct use of operating equipment;e. Guidance on site security considerations;f. To guide the buyer maintenance personnel troubleshooting methods;g. Provide equipment specification;5) other related equipment for your casting project, such as aluminum ingot maker, mould for mill balls, continous casting machine, ect.Why Choose us?1.Equipped with built-in circulating water cooling system, equipment can be long-term work, no cleaning; will not be damaged furring electrical power components; so-ting long machine life;Other manufacturers require users to directly tap water or groundwater cooling machine power; regularly with detergents water pipe cleaning equipment; and often because of poor water quality, so that equipment, furring channels, resulting in poor heat electrical components being blocked or damaged;2.Configure automatic circuit breaker, with a reliable protection Equipment power supply short circuit, open circuit, lack phase, power outages, discharge, and other circuit abnormalities are able to quickly and automatically cut off the power supply; in a timely manner to the equipment and network protection. To ensure the safety of the production operator. Other manufacturers in general only with simple switch or without. They asked users to protect themselves with a fully functional power distribution equipment. Otherwise, there is short circuit, lack phase, or other circumstances occur. Will be because there is no protection, prone to accidents.However, our equipments carry good protective function even without switch board prepared by the users.3.One of the largest enterprises in the industry in GuangdongWe are devoted to independent R&D as well as production. A rich variety of finished products and half-finished products with complete specifications and spare parts enable us to realize fast delivery. In addition, the independent after-sales department will provide follow-up services regularly as to all the products. Furthermore, many of our engineers have been engaged in the industry for over 20 years while 80% of the intermediate-frequency equipment manufacturing companies had not yet been established15 years ago.Foshan Hengyang Furnace Manufacturing Co., LtdEstablished in 1999, Foshan Hengyang Furnace Manufacturing Co., Ltd is located in Foshan city, Guangdong Province, China, where is 20km from Guangzhou Baiyun International airport, so it has advantages of convenient transportation. As a hi-tech private enterprise, Foshan Hengyang Furnace Manufacturing Co., Ltd is one of the leading Chinese manufacturers of medium frequency induction furnace.Have ofter-sale office abroad, and factory in Egypt.Exported to more than 30 countries and regions,such as Egypt, Algeria, South Africa, Uzbekistan,Kazakhstan,Malaysia, Indonesia, Russia, Mecigo,Tanzania,Saudi Arabia, Sudan, Zimbabwe, Korea, Vietuam, Bangladesh,USA, Portugal, Denmark, India, Pakistan, Iran, etc.