详细说明
Product Name: High Efficiency Two Stage Plastic Extruder for Heavy Printed Film Recycling machine Model NO.: ACSS Series Certification: ISO9001:2008, CE Computerized: Computerized Automation: Automation Screw: Single-Screw Plastic Type: PP Material Processed: Film Voltage: 380V 50Hz or Customized Electric Components: ABB,Schneider,Ls,Omron, or Customized Application: Film, Filament, Raffia, Foam Compacting Room Size: 300-1400 L Capacity Range: 160-1200kg/H Trademark: ACERETECH Transport Package: Wooden Pallet Specification: CE, SGS Origin: Jiangsu Zhangjiagang HS Code: 8477209000 Product Description High Efficiency Two Stage Plastic Extruder for Heavy Printed Film Recycling MahineThe two-stage pelletizing system applied in the re-pelletizing job, which consists of two sets of single screw extruder, in case that recycles are with heavy required higher pelletizing output. The ACSS series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step. ACSS system is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.Final productions produced by ACSS system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.Specifications:Model NameACSSRecycling MaterialHDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPSFinal Product ShapePellets/ GranulesSystem CompositionBelt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production siloOutput Range160kg/h-1200kg/hFeeding DeviceBelt conveyor (standard), Rolls hauling off device (Optional)Compactor Volume300 Liters-1400 LitersScrew Diameter80mm-200mm (standard)Screw material38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)Screw L/D31/1, 32/1, 34/1, 36/1 (depending on features of recycles)Barrel's HeatingCeramic heater or Casting Aluminum heaterBarrel's CoolingAir cooling through fan blowersVacuum DegassingDouble vented degassing (Standard)Pelletizing TypeWater ring die-face hot pelletizingVoltage StandardDepending on project's locationOptional Devicesmetal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.Delivery Time60 days after order takes effect.Warranty13 months since date of bill of ladingTechnical ServiceProject design, suggestion on factory construction, installation and commissioningWorking steps of ACSS compacting and pelletizing system1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in the first stage extruder, and the plastic will be extrude by the second stage extruder. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.4. Melt filtration: Segmented filtering principle, fore filtering in the first extruder, and fine filtering in the second extruder, to reduce the frequency of filtering sieves changing. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACSS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.Main technical parameter:Machinery SizeDiameter of the screw(mm)L/DMotor power(Kw)Throughput rate(Kg/hr)ACSS80/120ACS300/80803645/55160-220ASE1201201022ACSS100/120ACS500/1001003690/110300-380ASE1201201030ACSS120/150ACS800/12012036132450-480ASE1501501037ACSS140/150ACS1000/14014036160/185500-650ASE1501501045ACSS160/180ACS1200/16016034220/250800-1000ASE1801801055ACSS180/200ACS1400/180180343151000-1200ASE2002001075Advantages of ACSS compacting and pelletizing system1. Combine crushing, compacting and pelletizing stepsin one system, less-labor cost;2. Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;3. Higher output and lower energy consumption.4. Because of separated filtering system in two-stage extruder, system can realize steady extrusion job.5. Second stage's extruder can present low temperature extrusion, which can guarantee the final production's quality.Why choose us1. Lower investment cost for a high quality and durable machine;2. Low energy consumption with high production output;3. Overseas installation and training are available;4. Machine warranty with spares in stocking and in-time delivery;5.Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.
