Excellent Technology Kgcl Power Supply Cabinet for Induction Melting Furnace

Product Name: Excellent Technology Kgcl Power Supply Cabinet for Induction Melting Furnace Model NO.: KGPS-GW Series Melting Furnace Type: Special Casting Certification: CE, ISO9001 Automatic Grade: Semi-Automatic Condition: New Customized: Customized Control Type: PLC Power Supply: Kgcl Series Power Factor: Above 0.95 Power Consumption: 550kw/ Ton (Iron) Input Frequency: 50Hz Output Frequecy: 0.5kHz Cooling Way: Water Cooling Temperature Control: PLC Control Trademark: HengYang Transport Package: Wood Packing Specification: 50kw-15000kw Origin: China HS Code: 851420009 Product Description Introduction:Induction Melting Furnace is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.Advantages of KGCL Furnace:1.ThelatestKGCLIF induction furnace,Its power factor is always at the highest state (more than 0.95), no higher harmonic, no pollution to the power grid, and have no influence on the reactive power compensation capacitor.2. Energy saving.Compared with KGPS IF induction furnace, KGCL IF induction furnace can save 20% power consumption, which power consumption when melting iron is about530khw/h.1- Advanced Computer Melting Management SystemTheon sitemelting system consists of acomputer, digital main control board, PLC andetc. The melting process canbecontrol through extended switches in an office. With Ethernet port, USB interface and unique IP address, it can realize data collection, transmission and monitoring of equipment anywhere you are,achieving remote diagnosis and timely troubleshooting.2- Full Digital on-site smelting control systemLots of utomatic functions are available, such as automatic constant temperature, automaticdrying,power distribution display, intelligent smelting management, automatic display and storage of fault information, etc.Itcan be fully automatic controlled, which consists ofPLC programmable controller, HMI or industrial control computer system, industrial control configuration software and various sensors, etc. It can be configured with foundry equipment and operation, and connected with various equipment, including remote display, temperature measuring instrument, thermal analyzer, spectrometer, demand controller and large screen display, etc. It is safer and more convenient to use!3- Remote consoleIfthe power supply cabinet placed underground, it make it more convenient to control furnace by remote console.All meters andoperation control devices are installed on the operation panel.The system state part of the twodiagnostic touch screens is exactly the same as the power of the panel made by the host computer, which provides operators with detailedoperation information at any time.4- Fault deteciton displayFurnace is real time detected by the fault detection display. When faults are detected, such as shortcircuit of load, over-current, over-voltage, insufficient water pressure, high water temperature, and etc, it will be fed back tothe control systemwhich will cut off the powerautomatically, so it canpreventdamagein advance.In addition,if there are any trouble ofthyristor, compensation capacitor, voltage transformer and other components, it willautomatically stop and light up the corresponding indicator.Safety Protection:• Main circuit short circuit protection• Main circuit phase loss protection• Main circuit phase fault protection• SCR over-current protection• SCR overvoltage protection• Cooling water temperature protection• Low water pressure protection• Furnace leakage protection• Intermediate frequency power failure protection• Intermediate frequency electric furnace fault protection rate and increase the life obviouslyEquipmentTypePower inputPower OutputMelting timeElectricity consumptionper ton of material (KW)(Furnacecapacity)(three-phase four-wire 50/60HZ) (Minutes)EquipmentpowerIncomingline voltageInto theline currentMatchingtransformerDCcurrentDCvoltageIFvoltageIFfrequencySteelCopperAluminum(kw)(V)(A)(A)(V)(V)(Khz)GW--0.05T503808050100500750120-40750510650GW--0.1T100380160100200500750120-40700510640GW--0.15T160380256200320500750120-40650500630GW--0.25T200380320250400500750120-45650500610GW--0.35T250380400315500500750120-45650490600GW--0.5T3503805604007005007500.830-50630480570GW--0.75T50038080063010005007500.840-50620470560GW--1T8003801280100016005007500.740-5062046055075065610008089901480GW--1.5T1000380800125010005007500.740-60600450540750820125010109901480GW--2T140075011481800141499014800.545-6060044053075057418007079901480GW--3T20007508202500101099014800.550-70580430520GW--5T3000950114040001190126019000.350-80570420510GW--10T6000950228080002380126019000.350-90560410490GW--15T80009501520100001590126019000.350-90550400480GW--20T100009501900125001980126019000.2550-90530400470GW--30T150009502850200002980126019000.2550-90520400450Why Choose us?1,Low power consumptionLarge current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.2,Safety &StabilityFull set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.3,High Power FactorOur power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.4.High flexibility &Maximum simplicity of operationHMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.5.More DurableWe get 6thyristors on the left, 8on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4on the right,the whole equipment cannot be used anymore when one thyristor is damaged.After-sales service:a. Cooperate with guidance to check the buyer installation work;b. Internal and electrical wiring connections between equipment;c. Site commissioning;, according to the actual equipment adjust to the best state;d. Direct buyer operating personnel to the correct use of operating equipment;e. Guidance on site security considerations;f. To guide the buyer maintenance personnel troubleshooting methods;g. Provide equipment specification;Supplier responsibility:a. Cooperate with guidance to check the buyer installation work;b. Internal and electrical wiring connections between equipment;c. Site commissioning;, according to the actual equipment adjust to the best state;d. Direct buyer operating personnel to the correct use of operating equipment;e. Guidance on site security considerations;f. To guide the buyer maintenance personnel simple troubleshooting methods;g. Provide equipment specification;