Banana Juice Processing Line

Product Name: Banana Juice Processing Line Model NO.: JMP-BJPE Customized: Customized Power: up to The Capacity and Configuration Voltage: 380V Type: Food Processing Line Capacity: 100kg-10t Per Hour Material: Stainless Steel 304/316 End-Products Package: Bottle, Pouch, Pet, Aseptic Bag etc. End-Products Type: Banana Juice, Banana Jam, Banana Puree After-Sale Service: Engineers Available to Service Machine Overseas Trademark: SHJUMP Transport Package: Standard Export Package Specification: to be determined after finalizing with customer Origin: Shanghai, China Product Description Banana Juice Processing Line/Banana beverage Line general statement :1.Description:We are manufacturing &supplying complete banana processing machinery on turnkey basis for the production of mango pulp, juice &concentrated puree, as well as single machines to meet specific requirements.Raw materialbanana(other similiar fruits,such as pineapple )Finished productbanana Pulp, banana chip, banana milk, banana Juice and pureeCapacity3tons/day to 1500tons/dayBrix of juice10~20BrixBrix of concentrate50~75BrixPackage optionsAseptic bag/glass bottle/PET bottle2.Banana processing equipment are used for Washing, Sorting, Pulping,Sterilizing, Filling &Packaging.Complete sets of Banana Pulp Production Line:-1. Washing Machine2. Sorting Conveyor3. Elevator4. Pulping Machine5. Tubular Preheater Pasteurizer6. Filling &Packaging Line -Can Filling Machine /Bottle Filling Machine /Aseptic bag Filling Machine /Gable top packaging /Easy to open can3.Features* processing capacity from 60 tons to 1500 tons/day.* can be applied to similar fruit.* can realize the entire PLC control, save labor and facilitate production management.* low temperature vacuum concentration; retain the flavor and nutrients maximally, and save energy.* Sterile tube type sterilization and aseptic filling ensure the high quality of aseptic fruit juice products* automatic CIP cleaning ensures the safety of the whole line equipment of food hygiene requirements.4.Main equipment descriptions:NameDescriptionPicturesBucket Elevator1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc.2. Running stably with low noise, speed adjustable by transducer.3. Anticorrosive bearings, double sides seal.Air Blowing &Washing Machine1 Used to wash fresh tomato, strawberry, mango, etc.2 Special design of surfing and bubbling to ensure athrough cleaning and lessening the damage to the fruit as well.3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.Peeling, pulping &Refining Monobloc1. The unit can peel, pulp and refine fruits together.2. The aperture of strainer screen can be adjustable (change) based on customer's requirement.3. Incorporated Italian technology, high quality stainless steel material in contact with fruit material.Belt press extractor1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables.2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains.3. the extraction rate can be get 75-85%(based on raw material)4. low investment and high efficiencyEvaporator1. Adjustable and contrllable direct contact heat treatment units.2. Shortest possible residence time, presence of athin film along the entire length of the tubes reduces holdup and residence time.3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where adistributor ensures film formation on the inside surface of each tube.4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in acyclone separator.5. Efficient design of separators.6. Multiple effect arrangement provides steam economy.UHT Tubular sterilizer1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc.2. Incorporated Italian technology and conform to Euro-standard3. Great heat exchange area, low energy consumption and easy maintenance4. Adopt mirror welding tech and keep the smooth pipe joint5. Auto backtrack if not enough sterilization6. CIP and auto SIP available together with aseptic filler7. Liquid level and temp controlled on real time7.Shanghai Jump company professional keeping leadership position in fruit juice &frui jam processing line and machinery. We also have made brilliant achievements in other fruit& vegetable beverage equipments, such as:1Juice production linefor orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line.2Can food production linefor canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry3Sauce production linefor mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc.We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits.8.Our Advantage:Turnkey Solution.:No need worry if you know little about how to carry out the plant in your country.We not only offer the equipments to you,but also provide one-stop service, from your warehouse designing (water, electricity ,steam) ,worker training, machine installation and debugging, life-long after-sale service etc.Consulting +ConceptionAs afirst step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned -from the initial conception phase to the final phase of implementation -will be conducted in atransparent and comprehensible manner.Project PlanningA professional project planning approach is aprerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.Design +EngineeringOur specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools ,these jointly developed conceptions will then be translated into design and work plans.Production +AssemblyIn the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you.Integration +CommissioningIn order to reduce any interference with associated production areas and processes to aminimum, and to guarantee asmooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.kindly reminder to dear customer:please kindly understand that the tomato paste production line is ahighly customized product. Our company is capable to design aprocessing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need aquotation proposal from us, please contact our staff and offer the following data to serve you better:1.What's the estimated capacity? Namely, How many fresh tomatoes you plan to process per day?2.What will be the final package of your tomato paste? in drum, in tinplate or in pouch or in bulk?Will your products facing wholesale market or retail market?3.When and where you want to start this project?4.Will this project be cost-oriented or quality-diven?about Us:Our company is the first company to manufacture complete food&beverage processing line in China and we are keeping leadership position in the tomato paste processing line for 30 years since 1986 when China introduce technique from Italy/German and start to manufacture.Till now, we have set up 46 tomato processing factory in domestic and oversea market.We has independent intellectual property rights of several equipment, including: large vacuum evaporation concentrating equipment (1000L-60000L/H), large sterilization equipment (tube and tube in tube type 1T/H-50T/H), large drying equipment (water evaporation quantity 100-10000T/H), aseptic filling equipment, and many advanced pre-treatment equipment for different fruits. Among them, the concentrated equipment for juice and jam, with its high performance and ultra-low temperature ,has gained high reputation in this industry; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, saving 30% energy compared with the industry standard, which has owned the national patent (Patent No.: ZL 201120565107.2); Various types of advanced juicing and beating equipment have been ranking first for continuous 7years regarding their quality and sales volume.We are the best choice for banana processing in Turnkey Solution!Thoughtful After-sale services:1). We make accurate factory layout design according to customer's factory size; if the customer needed, we could make workshop design.2). After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service.3). 1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.4). Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.5). Our engineers can provide basic formula for the production, and help the customer to produce good quality food according customer's detailed formula6). It normally costs 10-14 days for the commissioning service, and we supply 1year guarantee from the date of completion of commissioning service.