2020 China Factory Professional Custom High Quality Spare Parts Plastic Injection Mold

Product Name: 2020 China Factory Professional Custom High Quality Spare Parts Plastic Injection Mold Model NO.: MOLD-PM89001 Customized: Customized Standard: DME Certification: TS16949, ISO Installation: Fixed Design Software: UG Runner: Hot Runner Application: Car, Household Appliances, Furniture, Commodity, Electronic, Home Use, Hardware Process Combination Type: Single-Process Mode Plastic Material: All Kinds of Plastics Are Optional Mould Cavity: Multi Cavity Surface Finish Process: Polishing Shaping Mode: Injection Mould Certificates 2: Ts 16949:2009 Certificates 1: ISO 9001:2008 Mold base: Hasco Standard, European Standard, World Standard Mold base Material: Lkm, Futa, Hasco, Dme or as Per Customer's Mould Life: 5000 to 1000 000 Shots(According to Your Worki Design & Program: CAD, Cam, Cae, PRO-E, Ug, Soild Works, Moldflow, C Mold Building Lead Time: 4-5 Weeks, Part Measurement Report (Upon Required) Equipment 1: CMM Class Tools: 101, 102, 103 and 104 Class Tools Trademark: Mold maker in China Transport Package: Wood Packing Specification: customized Origin: Made in China HS Code: 8480790090 Product Description As aglobally selected mold maker in China with over 17 years of experience of Plastic Injectionmoldand molding parts, we are aISO 9001:2015 and IATF 16949:2016 CERTIFICATED supplier, and work with our partners under aNDA if their designs or products are with high protection requirements.Partners' satisfaction is the key goal ofmoldmanufacturer, we make every step in the cooperation process so as we gain the perfect quality in moldand we bring one of the best injectionmolder for injection mold china.LLF mold factorygrew strong on the manufacturing of automotive parts like rear and headlights, bumpers and dashboard components for regional and international automotive manufacturers. Housings and coverings for electronic devices are also main part of our daily mass production in Guangdong Province.We provide premium quality parts to the EU and US markets at local Chinese rates. Partners' are being satisfied and moldcares their plastic injectionmoldchina.We make every effort to help our Partners' to achieve their needs and thus we stand it as our first Principle.The America Customer:Mr.Janel Rosine Jrosine came from America to talk about he plastic toys and his other projects. His company havs six plants in different states, and two of them are located in MN.Each plants has different engineers in charge of different mold projects. Currently, 3engineers from this company are doing injection mold business with us. Janel and another colleague Kevin had made 11 orders in the year of 2019 and the total order amount is about 3.6 million dollars.He appreciates and recemmends us who has seemed us as the golden supplier. He is our regular customrer and he often introduces us to many clients from USA.The UK Customer:Mr.Tim Plunkett came from England. He has been satisfied with our plastic parts used for control the gate.Tim is being satisfied with our china injectionmold.This was the first time he visited our factory and we had built amutual benefit relationship.When he went back to UK, he placed another projects' order.The German Customer:These two customers came from German and they are checking the samples. One customer named Herry Raithel Stefan.Our sale manager was describing our plastic mold manufacturing process to them and taking their suggestions down.As they were said, our injection molded parts are perfect and they will bring their other two projects to us from German when they will return back.The Australia Customer:Paul and Peter were talking with our engineers and sales manager about the injectionmoldmanufacturing.They defined our factory was the best after they visited five suppliers from China. At lastly, they decided to choose us for supplying the big pastic parts to them.After along-time cooperation, they have marked us as we are their golden supplier in China.Our customers are not limited to them but four of them above had all visited ourmoldfacility often, and in business with us for along time. Besides, we have lots of clients in the list of sign confidentiality agreements from US and their end customers are from Europe. So we are familiar with tool and quality requirements or standards of EU.OUR MOLD SERVICES' ConCEPTOur Business Philosophy We pledge to always offer our customers the most cost-efficient solutions in awin-win focused cooperation where we commit to providing full customer service with on-time delivery of the highest quality products.Communication is key to ensure agood quality molds, from the specs discussion, the tool drawing approval, each validation in dimensions, appearance, productivity...You get themoldormolding parts you ordered.The way we handle yourmoldormolding parts' orders differs greatly from traditional methods. We always keep in mind the time and cost factor every step of the way, from the first contact up to production and shipment.We optimize communications and shorten internal procedures to be able to get going on your project as fast as possible.We only use high quality materials and make adjustments to our internal manufacturing processes upfront to match the external shipping schedules and flight times of our shipping partner in China.Our team are proficient in the English language and will be able communicate with you in aclear manner and respond to your questions or concerns properly.I am very happy you can keep us in file and audit our factory someday. Most of our customers are confident about our craft and quality.Custommolds andmolding parts business include CNC machining facility, we specialize in the manufacture of plastic injectionmolds(overmolding and 2Kmold), die-castingmolds and precisionmolds together withmolding parts and machining parts in the field of Automotive, consumer 3C electronics, telecommunications, home appliances and Industrial components sectors.From serial to proto, we control the steel quality, each components (ejectors, guides...) at reliable suppliers, we understand the unique benefits and properties offered by different types of plastics, and work closely with partners to find the best fit for their projects especially in the plastic injectionmoldandmolding part area.Big order compensation due to the sea water damage in 2009 deeply taught us how to kill the tiny potential risks through strictmoldquality inspection with various tests and how to be aresponsible partner to win long development.Our experienced plasticmoldand die castingmolddesign engineers provide you with design for manufacture advices which could potentially save millions of dollars on final manufacturing costs.This front-end advice includes detailed analysis of your plastic products manufacturability and provides the confidence that your products will reach the marketplace fully functional and in acost-effective manner.Some clients were introduced do business directly with us by other client based on adeep trust and molds are easy to maintain and plastic components that are cost-effective to produce.PRODUCTION SERVICES OF INJECTION MOLD AND MOLDING PARTS:In addition tomolddesign &manufacture, we also provide partmolding and assembly services.Our machine park includes 13 Chengsong and Haitian injection machines, with acapacity of 200 to 1600 ton, i.E., the primary range of tonnage used formoldtesting and mass part production.Over the past one and ahalf decade, we have acquired vast experience in manufacturing auto components, including, lamps, fenders, dash boards etc.And our long term partners include Ford, Toyota and BMW etc.Molding Materials available:PC, PP, PVC, PA, PA66, PBT, PMMA, POM, PS, PPR, PVC, PP+GF, PP+GF, ABS, ABS+PC, ABS+PMMA, PA66+GF, etc.In addition, we will also be able to process any material required or provided by our customer.DIE CASTING MOLDAND MOLDLING PARTS:Take Die castingmoldfor example, it must take good care of the pre-phase analysis of feeding gate and slag well.only to design and position the 2places right, themoldwon't have any problem in the future, and this needs rich experience to make it right.Die casting hasn't the sayings of machine setup to adjust parameter for getting qualified samples.It only needs to add more material for part forming when it is not fulfilled, and the part will be in good condition when it has good surface and without empty cell inside.Normally, if themoldcavity &core are nitriding treated 0.08-0.2mm on forming surface to HRC58-60 after they are heat treated, themoldlife will be up to 60, 000 shots.We will advise customer to temper themoldto remove the stress after 30, 000 and 60, 000 shots, in that way themoldlife can be up to 100, 000 shots.Ourmolds and CNC parts' team has been the driving force on aseveral large projects involving industrial design, mechanical design, and management of prototyping and tooling for famous brands.Molds are supplied for notable companies.Sister Machining team offers CNC parts services like CNC Milling/CNC Turning/4 &5 axis CNC Machining/Stamping/Laser Cutting/Bending/Casting for customers.Standard: ISO 9001:2015 and IATF 16949:2016 CERTIFICATEDMOLD AND PARTSSurface Finish:Texture(MT standard), High gloss polishingMoldLife:5, 000 to 1, 000, 000 Shots.(According to your working environment.)Hot/ Cold Runne:HUSKY, INCOE, YDDO, HASCO, DME, MoldMaster, Masterflow, Mastip, Taiwan made brand.Cavity/Core Steel:P20, 2311, H13, 2344, Starvax 420, 236, AdC3, S136, 2312, 2379, 2316, 2083, Nak80, 2767...Etc.Multi-cavity injectionmolds (up to 32 cavities)Equipment:High speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder, Plastic Injection Molding Machine for trial out mold from 50-3000T available.MoldBuilding Lead Time:Normal Lead time formolds:15-20 days for testmolds and 25-50 days for hardened mass productionmolds, depending on part geometry complexity, cavity amount, etc., as well as customer interaction.Moldpart materials:PC, PP, PVC, PA, PA66, PBT, PMMA, POM, PS, PPR, PVC, PP+GF, PP+GF, ABS, ABS+PC, ABS+PMMA, PA66+GF, etc.In addition, we will also be able to process any material required or provided by our customer.Mold weight and size:The size of large mold provides by us is up to 2m*2.3m, the weight of mold is up to 25 tons.High precision machining facilities we are capable of reaching tolerances up to 0.003mm can be met with advanced Japanese EDM, CNC machinery.Finally all details is according to your 2D, 3D Drawing and other requirements.Moldbase/base Material:Hasco Standard, European Standard, World Standard LKM, FUTA, HASCO, DME.Or as per Customer's Requirement.We enjoy great support from high-quality components suppliers, such as YUDO, MOLDMASTERS, HASCO, INCOE and so on, which helps us guarantee ourmolds are world-class.Design &Program Softwares:CAD, CAM, CAE, Pro-E, UG, Soild works, Moldflow, CATIA...Etc.Ourmolddesign engineers all have more than 10 years' experience, and can accurately pinpoint our customer's design intent.We use advanced software, including UGNX6.0, Proe5.0, SolidWorks2013, Moldflow2012, AutoCAD2011 and PowerMIll, which is controlled by aprogressive management system.Processes ofmold/ Tooling Descriptions:1-Start from part design analysis2-Mold design drawing and DFM report available so you can see how is the mold going to be before mold making3-If product is complex, moldflow report will be present as well4-In house mold making shop ensure you mold quality under well control.5-Normally it takes 21-49 days to make mold, precise time depends on part designPhoto Galley ofmoldParts we created take several for example:Almost all of our customers sign confidentiality agreements with us, themoldtooling projects cannnot be display in public until the finished products are launched in the market for aperiod.In Shenzhen, we createdmolds parts for electronics gadgets like bluetooth speakers, Car chargers, USB Flash drives shells, mobile phone cases...And so on.If you need products samples, send us your contact, we can show you moremolding pictures.MORE about OUR MOLD FACILITYAlmost 18Years' rich experiences let us to be customers' trustedmoldMaker.LLF Mold Factory was founded in Shenzhen in the year of 2002, with expand demands and cut dowm the rent costs, the facility moved to Dongguan with cheaper but larger area, and hire more workers. For one hand, our sales staff house located at Shenzhen, it is unconvenient to work at a new and far factory, for another hand, it is easy to hire excellent sales in Shenzhen, our boss were kind enough to remainthe sales department staying at Shenzhen office for maintain and develop overseas business.7000sqm factory with "ISO 9001", "TS" Certificates.Precisemoldinspection machines like CMM, ensure measurements.Advanced Injection machines and Die Casting machines, Automated Assembly lines.Every year latest equipment and manpower to remain flexible to the demands of the industry.Ourmoldfacility offers acomplete range of services including:Fully supported Factory and Office in ChinaDesign and Manufacture of Precisionmolds &PartsInterchangeable Parts Manufacture CapabilityPlastic Injection &Component ProductionCapacity for huge Packaged ProjectsClass 101, 102 and 103 Tooling2Kmolding and Secondary ProcessingIn-house Tool TestingENGINEERS TEAM:Engineering Team formolddesign engineers all have more than 10 years' experience, and can accurately pinpoint our customer's design intent.We use advanced software, including UGNX6.0, Proe5.0, SolidWorks2013, Moldflow2012, AutoCAD2011 and PowerMIll, which is controlled by aprogressive management system. Prior tomolddevelopment, our engineers and tooling experts will assist customers with technical guidance in order to minimize problems during the subsequent production process.Our support includesmoldflow and feasibility analysis as well as advice to ensure complete accuracy of drawings, which in turn help prevent problems occurring once the production process is in motion.High-quality Component Supplier Support We enjoy great support from high-quality components suppliers, such as YUDO, MOLDMASTERS, HASCO, INCOE and so on, which helps us guarantee ourmolds are world-class.Situated in Shenzhen, China's major manufacturing hub in the Pearl River Delta, we are only ashort drive away from the international airports and container ports of Hong Kong, Guangzhou and Shenzhen, meaning that logistics is never an issue for us.PRECISION MACHINING:As our machine park includes several 3Axis CNC units, we can also provide our customer with high-quality, small batch precision parts CNC machining services.We have acquired significant experience in machining prototypes and high-precision metal parts with stringent tolerance requirements.With our precision machining facilities we are capable of reaching tolerances up to 0.003mmPROJECT MANAGEMENT:Before any tooling program can commence, we subject the project and its processes to rigorous analysis and virtual testing.Many projects require substantial tweaking before they can be launched, and with our expertise at both design and tooling, we can guarantee that our customer's project is in safe and capable hands.We support our customer from the start of the project withmoldflow analysis as well as sound advice on both tool and product design.Of course we maintain constant communication during both the tooling and testing process to ensure our customer is fully up to speed at all times.A good outline suffices to start up the development process of aproduct.In close consultation with the client, our design studio translates the needs and criteria into amature 3D design.We use the integrated CAD/CAM-system Cimatron for that purpose.based on the design, our team make atestmoldand produces the first prototypes.We measure and test these elaborately, adjusting the design and mold until the prototype meets the requirements for a100%.3D-printing is also used in this stage of the process.Making prototypes, testing, adjustments and finally building the actualmold, it is all done "in house".The advantages are clear:Short delivery terms, accuracy, high quality materials, efficiency and avery strong reliability.DFM REPORT:We have decades of experience in both design and trouble-shooting, and have long since realized that composition of the DFM report requires aproactive approach.Therefore, we move aggressively to ensure acomplete design is prepared within the shortest time possible.Communication with the customer is essential during this critical phase, and we have staff who can be reached around the clock to prevent any loss of time.The success of atooling project hinges on three primary factors:That parts produced are in full compliance with specifications, as well as quality and timely delivery of themold.Although that may sound simple, tool makers will know that all projects present challenges that require attention, with little margin for error.At moldwe are fully aware of the many pitfalls, and we always aim to eliminate as many issues as possible during the earliest phase of the project when we compose our DFM report.PROCESS REPORTING:once atooling project is in motion, we will provide weekly schedule updates, and our customer will always be 100% aware exactly how the project is progressing.We have built hundreds ofmolds over the course of our company's history and understand the importance of keeping our customer up to speed on all developments and will keep in constant contact so we can quickly decide which measures to take, in the event we run into unforeseen challenges during any phase of agiven project.When all tooling is finished and the preliminary T0 trial concluded, we will immediately report our findings to the customer along with any suggestions we may have for corrective procedures, if so required.Subsequent tests will be run in full accordance with instructions, to ensure parts match perfectly with drawings.If you are just looking for themoldfactory to help you design moldable parts that are optimized for manufacture, we can offers complete services from design, tooling through manufacturing and assembly.Mold/Tooling/CNC workshop for your reference:Accuracy is crucial in the design and construction of injection molds.Working precisely is acompetence and an attitude that is given much attention at Loomans Molds.Combined with the latest technology this results in molds of an outstanding quality.We use both conventional and CNC-machines and integrate spare parts of Hasco, DME, Meusburger, Moldmaster, Husky …MOLD SERVICES ADVANTAGES AND NEW CONCEPTS101, 102, 103 and 104 class tools and are entirely competent at allmoldtypes, incl.Stack, family, single and multi-cav, as well as 2-shotmolds, etc.Our wide range of experience also covers compensated tooling, and we are capable of fulfilling the highest quality and close tolerance requirements.Our focus on meeting all requirements ensures that the tools we build are timely delivered and in full compliance with specifications.It is our policy to always go the extra mile to ensure our customer is fully satisfied with the end result.We also excel at making new conceptmolds, afield in which we have been engaging in since 2011, where our staff made its' first forays into the design and manufacture of New Conceptmolds.The design philosophy for New Conceptmolds dictates that themoldstructure is designed with easy assembly and disassembly as primary concerns.We simplify themoldstructure and processing, which in turn lowers tooling costs and also greatly improves the effect of bothmolds and products (such as avoiding flash and improving shrinkage issues).This kind of design applies to large sizemolds, and can reducemoldsize, so as to further reduce costs, as production can be performed in lower tonnage machines.QUALITY ConTROL AND IMPROVEMENT:We pay meticulous attention to every detail throughout the full duration of any project we commit to and have invested in top of the line CMM equipment to ensure reliable measurements and guarantee that parts conform to drawings.Process Control is an inseparable part of our QC policy which naturally includes control of both the tooling andmolding processes.Our superior product quality is guaranteed by:1.Professionalmoldquality control engineers2.Strictmoldproduction flow3.Precisemoldinspection machines In addition, we always make sure to obtain material certificates, all of which are available to our customers upon request.Our list of customers includes notable multinationals, all of whom can verify that we always live up to our promise:Timely delivery of zero defectmolds and parts.MOLDAND PARTS PACKING AND LOGISTICAt least twomoldtrials will be conducted to ensure plastic product meet customer requirement.Finishedmolds are sprayed with an anti-corrosive agent, and stored in aventilated place to avoid corrosion before delivery -We use wooden crates or metal containers formoldpackaging, Heat treated wooden box with qualify and certified supplier to minimize the moisture content in the box to prevent rust.-We will arrange SEA or AIR freight with our reliable and competitive forwarders or as required by the customerFAQ:1.Are you atrading company or amanufacturer?We are atrading company based on ashare hold factory named LLF Mold as you can see our workshop as above. The molds are procuded by our shared factory, and themoldbase would be purchased from LKM or equivalence.2.What kind of trade terms can you do?EX-WORKS, FOB, CIF, DDP DDU3.What is your terms of payment?The quotation shall be valid within 30 days counting from the issuing date.Final Prices are subject to change due to any drawings variation;Payment terms formolds:T/T, 40% Deposit along with P.O., Mid Term (T1) 30%, Final Term (Upon Approval Before Shipping) 30%;Payment terms formolded parts:T/T, 35% Deposit along with P.O., Final Term (Upon Approval Before Shipping):65%;If no designated plastic materials by clients our quotes would be based on common plastic materials rather than special engineering plastic materials;4.Do you support OEM?Yes, we can produce by technical drawings or samples.2D or 3D drawings should be provided, if any requisition to rework on files or drawing, there will be additional charges generated;5.How about your delivery time?Normal Lead time formolds:15-20 days for testmolds and 25-50 days for hardened mass productionmolds, depending on part geometry complexity, cavity amount, etc., as well as customer interaction.The lead time shall be counted from receiving final approved drawings, get first term payment, andmold2D/3D design confirmation of the first trial samples;6.The first trial shotting samples:once the tooling mold finished, the samples can be produced, we would provide 10 pieces samples to our clients without any additional charges if no specific sample quantity requesting;7.The updated drawings formolds andmolded parts and the final Molding Test Report would be presented to clients with themolds;8.We would not launch ordering anymoldsteel before got final official approval to our submitted layout drawings from our clients;9.Molding parts area:Home Appliancemoldpart, air conditionermolds part, washing machinemolds part, freezermolds part, Automotivemoldpart, Car Control Panelmoldpart, Hi-Precisionmoldpart, Cratemoldpart, Industrialmoldpart, Household Plasticmoldpart, Packagemoldpart, Pipe Fitting Connectormoldpart, Medical Componentsmoldpart10.The steps of ensure themoldandmoldpart quality?When we received anew project, our engineers will have ameeting to discuss the details of the product structure and plastic mold &die castingmolddesign.For some special products, before we design themold, we will do mold flow analysis, and then carefully compare all the parametersAfter careful analysis and discussion, in the end, we will provide most reliable and cost-effective solutions to the clientsOEM &ODM SERICESMoldbusiness are involved in awide range ofmoldmaking and injectionmolding,package processing and assembly services, allowing us to provide one stop manufacturing service, from product idea to the final product, including:Product design,moldbuilding, injectionmolding, assembly with packaging, finalmoldtesting, export to customer'smoldfacility.OEM "One stop" ServiceAn original equipment manufacturer or OEM, manufactures products or components that are purchased by another company and retailed under that your brand logo.The company that originally produced themoldormolding part was an OEM.In the automotive field, electronic field, home appliance field, and medical field,as well as other industry.Research &DevelopmentThe market and business development and of China's plasticmoldandmoldparts manufacturing industry is prospective in the near future.However, we also have many shortcomings, which require us to continuously improve, so that our plasticmoldindustry can get better reputation internationally.Certainly, we must constantly improve the process technology to meet the requirements of higher-end customers, always standing at the forefront of market demand.Large, Small and Complex projects are all within the scope of our capacity. Makes molds from single to 256 cavities incorporating multiple slides and lifters, collapsible or expandable cores, multiple hydraulic core pulls or unscrewing mechanisms, hundreds of interchangeable inserts,Numerous and shutoffs with demanding requirements for appearance and dimensional accuracy.Our mold workshop has acquired 18 years' rich experiences and skills related to injection molding, sheet metal, casting, and extrusion with serve some of the world's famous manufacturers to being their products to market on time and under budget while meeting their Technical challenges.Moldteam has multiple complex projects involving prototyping andmoldin Households, Electronics, Auto, Medical, and Packaging. Our team has acquired rich experiences and skills related to the design and manufacture parts through injection molding, sheet metal, casting, and extrusion.A production and assembly orientedmoldsaves time and money.The perfectmoldmust to ensure high-quality products for mass production and serve easily. When you need othermoldmaker who understand Your process quickly and know how to make Your tooling team expected things done well, we are just here.If you need immediate production on plastic or metal parts with your Existing Tooling or turn your concept into areal product throughmoldand CNC Machining,We believe in giving our clients as much advice as possible in terms of their personalised design manufacture process to avoid problems in the future.Contact us for aquote to find out how we can help makemoldfor your new design.Mrs JennyHigh Standard Requirement, Precise execution, Zero Defect Tolerance.High quality of product and service is our ultimate goal, never compromise with the quality standard for any reasons.Former Add:F1-B3, Lihao industrial park, PingShan District,SZ518172, P.R.CN.Kind Note:Our mold facility move to acheaper but larger industrial zone with 2floors,It is located at 1st zone, 1F-2F of ABuilding, No.7, Lianhu street,Laozhongkeng, Sanzhong village,Qingxi town,DG,CN.